Mica Sheet IEC and GB Standard Model Differentiation
1. Classification System Overview
As an important branch of mica products, mica board's model differentiation system is based on four core elements: substrate type, adhesive characteristics, structural form, and temperature resistance class. This forms a corresponding relationship between IEC international standards and GB national standards. Among them, the IEC 60371 series and GB/T 5019 series constitute the main framework of mica board standards. While they maintain a high degree of coordination in technical requirements, there are differences in model naming rules and product classification details.
2. Model Naming Rules
2.1 GB National Standard Naming System (JB/T 2197-1996)
Adopts a structure of four digits + supplementary code:
First digit: Category code (5 indicates mica products)
Second digit: Subcategory code (2 for rigid mica board, 5 for mica board for heating equipment)
Third digit: Temperature index code (3 corresponds to 130°C, 4 to 155°C, 5 to 180°C, etc.)
Fourth digit: Variety code
Supplementary code:numerical after hyphen indicates substrate type (1: muscovite, 3: phlogopite)
Typical examples:
5660-1: Muscovite substrate + silicone resin adhesive for heating equipment
5660-3: Phlogopite substrate + silicone resin adhesive for heating equipment
2.2 IEC International Standard Naming System
Adopts an alphabet + number combination that directly reflects product characteristics:
HP series: Rigid mica board (High Pressure Mica Board)
PM series: Flexible mica board (Plastic Mica Board)
Numeric suffix: Indicates temperature class and substrate type
Typical examples:
HP5: Corresponds to rigid mica board for heating equipment in GB/T 5022
PM2: Corresponds to flexible mica board in GB/T 5019.2
3. Core Product Model Comparison
3.1 Rigid Mica Boards for Heating Equipment (GB/T 5019.5-2023)
Model | Substrate Type | Adhesive | Temperature Resistance | Corresponding IEC Model | Application Scenarios |
---|---|---|---|---|---|
5660-1 | Muscovite paper | Silicone resin | Continuous 500°C / Intermittent 800°C | IEC 371-3-3 HP5 | Household appliances, electric irons, ovens |
5660-3 | Phlogopite paper | Silicone resin | Continuous 600°C / Intermittent 1000°C | IEC 371-3-3 HP5 | Industrial electric furnaces, arc furnaces, metallurgical equipment |
HP5-1 | Synthetic mica paper | Inorganic adhesive | Continuous 1000°C | IEC 371-3-3 HP7 | New energy vehicle battery heating systems |
3.2 Flexible Mica Boards (GB/T 5019.3-2009)
Model | Structural Characteristics | Temperature Class | Typical Applications |
---|---|---|---|
5130 | Pure mica paper | 130°C | Motor slot insulation |
5150 | Glass cloth reinforced | 155°C | Transformer insulation |
5180 | Film reinforced | 180°C | Precision instrument insulation |
4. Key Technical Parameter Differences
4.1 Density Index
GB Standard: 1.6~2.45g/cm³ (adjusted according to GB/T 5022-1998)
IEC Standard: 1.6~2.1g/cm³ (original specification in IEC 371-3-3:1983)
4.2 Temperature Resistance Classification
Class | GB Standard (°C) | IEC Standard (°C) | Applicable Standard Number |
---|---|---|---|
Normal type | 500 | 500 | GB/T 5019.5-2023 |
Enhanced type | 600 | 600 | IEC 371-3-3:1983 |
High temperature type | 1000 | 1000 | GB/T 5019.5-2023 (newly added) |
4.3 Dielectric Strength Requirements
Normal temperature (20°C): ≥20kV/mm (consistent between GB/T 5019.2-2009 and IEC 60243-1:1998)
Hot state (500°C): ≥10kV/mm (additional requirement in GB standard)
5. Standard Updates and Replacement Relationships
GB/T 5022-1998 → GB/T 5019.5-2014 → GB/T 5019.5-2023
The 2023 version adds HP5-1 type products to meet the technical requirements of new fields such as new energy vehicles
Adjusts the density index range and adds environmental protection requirements (RoHS compliance)
IEC 60371-3-3:1983 → IEC 60371-3-3:2020
Adds halogen-free flame retardant requirements
Improves thermal aging test methods
Correspondence: GB/T 5019.5-2023 equivalently adopts IEC 60371-3-3:2020 (MOD) with technical adjustments in the following aspects:
Adds requirements for phlogopite substrate products
Adjusts the upper limit of density index to 2.45g/cm³
Supplements dielectric strength test requirements at 500°C
6. Selection Guide
6.1 Selection by Temperature Scenario
≤500°C:Priority is given to selection 5660-1 (muscovite type) for optimal cost-effectiveness
500-800°C:Selection 5660-3 (phlogopite type) to balance temperature resistance and economy
≥800°C:Selection HP5-1 (synthetic mica type) for extreme high-temperature requirements
6.2 Selection by Performance Requirements
Mechanical strength priority:Selection glass cloth reinforced type (with "G" suffix in model)
Insulation performance priority:Selection high-purity mica paper substrate (with "H" prefix in model)
Environmental requirements:Selection halogen-free products (with "E" suffix in model)
6.3 Standard Compliance Verification
Check if the product logotype contains the complete model (e.g., "HP5(5660-3) GB/T 5019.5-2023")
Confirm that the test report covers key indicators such as density, dielectric strength, and thermal weight loss
For high-temperature applications, specially verify intermittent temperature resistance performance (IEC 60371-2:2004 method)
7. Frequently Asked Questions
7.1 How to quickly distinguish between muscovite and phlogopite products?
Muscovite boards are silvery white, while phlogopite boards are golden yellow
Models ending with "-1" are muscovite, and those ending with "-3" are phlogopite
Phlogopite products are usually marked with "high temperature resistance 1000°C"
7.2 Compatibility between GB/T 5019.5-2023 and old standards?
Products of new and old standards can be used interchangeably, but attention should be paid to density differences (old standard upper limit 2.1g/cm³)
The newly added HP5-1 type cannot directly replace old models and requires re工艺验证
7.3 Price difference between IEC and GB standard products?
For the same specification, IEC certified products are 15-20% more expensive than GB standard products
For export products, it is recommended to choose dual-certified (GB+IEC) products
References
GB/T 5019.5-2023 "Insulating materials based on mica - Part 5: Rigid mica materials for heating equipment"
IEC 60371-3-3:2020 "Specification for insulating materials based on mica - Part 3-3: Specifications for individual materials - Sheet 3: Rigid mica materials for heating equipment"
JB/T 2197-1996 "Classification, naming and model designation for electrical insulating materials"
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